woensdag 15 september 2010

Turnouts & Switch Machines

No major changes have happened to the layout in the last 3 weeks other than the installation of 4 new Atlas under table switch machines, 1 Atlas trackside switch machine, and a new motor for my turn table. I have also been collecting the various parts and components for the control panel that I am still in the design stage on. I will need 4 Atlas snap-relays, as well as the dual cab MRC controller I�ve had my eye on. I will have more details on this when I get a more finalized plan on its design. In the meantime, I�ve installed 4 Atlas under table switch machines on the front area of the layout, completed with roadbed to cover to hole and eventually blend into the track bed.

Atlas turnout switch pointsAtlas turnout switch points
 
The under table switches installed pretty easily, with only a few adjustments needed in the end. The hardest part was keeping them positioned while screwing them in, luckily I had a helper to assist me with this. Another factor that needed great attention was the ease of movement of the turnout itself. The actuator motors themselves are pretty powerful, especially with around a 16VAC burst of power. However the issue comes from the very small distance of movement as well as the plastic pin that goes through to table and attaches to the switch. The switch movement is just barely longer than the distance of the turnout itself, which doesn�t leave much room for error. With this, the plastic pin does flex, so if there is ANY resistance in the movement of the turnout, the switch will not completely move the track, even if perfectly centered. Because of this, I ended up having to remove the roadbed under the sliding bar of the turnout to ensure there was very little resistance. After a few adjustments, everything worked fine.
 
Under table switch machine wiringAtlas under table switch machines

As for the wiring, each switch machine will be on an independent Atlas switch controller, green being for the main line and yellow being for the turnout. All are grounded by a common ground, which is the center brown wire. Switches 2 and 3, which branches from the main line to the front spur, are on a common switch and operate in unison, as they will always need to be switched together when crossing off of or onto the main line.

Trackside switch machineTurntable motor

Unfortunately, I was not able to install a under table switch (at least not easily) to the turnout to my turn table. Because of this, I had to use a trackside switch machine. I wired it just as I did with the under table switches, and attached it to the same brown common lead. I will have to find some way to hide this machine in the future. I have also attached my new turn table motor. It works great, but is a little loud. Hopefully this will be quieted slightly when the cover is attached. With that, there is where I am this rainy Wednesday evening.

 
 
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vrijdag 20 augustus 2010

Trestle & Turntable

I�ve now started the planning stages of the main control panel and wiring, and have purchased more than half of the components. I plan to build the unit out of wood, covered in aluminum cladding. I�m still not entirely how it will look, but I�m going for an all-in-one unit with all of the switches, lights, and wiring, which will fold somehow under to table to hide away when not in use. I�ve also painted the turn table to make it look a little more unique. I also stained the trestle a dark, rich brown colour. I used a toothpick to paint on little bolts.

Painted wooden train trestlePainted atlas turntable

I have also completed further testing and all the layout works great. The cab and cars I have are absolute crap; however they run smooth, so once I get brand new cabs and stock, I assume they will work even better.

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zaterdag 14 augustus 2010

Laying Track - Part II

The track on my layout is 99% complete, with just a few small items to finish. I have almost completed the turn table, however it still needs to be painted to get rid of the �plastic sheen,� so it is only tacked in place, thus the approaching tracks aren�t attached either at the moment. I also painted and installed the bumpers, 5 in total on my layout. They look pretty decent, however may need a little more detail added in the future. My turnouts also look and fit great. I tested them with a few cars and they see to carry the cars very smoothly.

Atlas turntableInstalled Atlas turnouts

I�m still not sure how the descending grade from the trestle is going to work out with a full set of cars and engines. It�s just so steep as it needs to drop down 3.5 inches in a very short distance, leveling out briefly halfway for the crossing. This is the one part of this whole project that has me worried. At this point the layout is divided into the planned 12 electrical blocks, using insulated terminal joiners. I have also attached all terminal connectors, feeding the wires through drilled holes to the underside of the table (pictured below).


Completed track on right half of layoutWire leads to terminal connectors

Tomorrow (which I guess now is today), I plan to paint the turn table to make it look a bit more realistic, and finish attaching the approaching tracks. The big project now is to start the wiring and construction of the control panel. The under-table switches and wiring components also need to be done at this point. I also need to test me track with an engine, so for the mean time I will probably just attach all the terminal connectors to one main wire and control box, just to test things out. That will be a next weekend project.


Completed track left half of layoutCompleted track right half of layout

Completed model train layout track work
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zondag 8 augustus 2010

Laying Track - Part I

It�s been a little while since my last update, and it might seem like not much has been done, however this is not the case. I�ve spent most of the time since my last update planning the wiring in more detail as well as the design of the main control box. I have a diagram drawn up, but I need to make a few changes before I post it on here. As for the actual layout, I�ve been working on attaching the track to the roadbed, as well as installing the terminal connectors to each isolated track section. Below are the 60 degree crossing as well as the right side curves and trestle. I have not yet attached to track to the trestle or bride as they still need to be finished with paint and stain.

60 degree rail crossingTrack installation

In the next photo are the remaining 4 turnouts that will be at the front of the layout. They have been measured about 10 times to make sure they fit, along with assorted Atlas track pieces. I will attach these track pieces last as I want to complete the rear sections first and not have to lean over the delicate switches all the time. At this time I have also laid the descending track from the trestle to the 60 degree crossing. This part is the one the worries me the most. I have tested this with an old Canadian Pacific engine it works fine, however it isn�t prototypical at all and I haven�t tested it with cars. I will just hope for the best. Also notice in the background track right before the bridge the terminal connector wires coming below the track and though the main benchwork.


New Atlas Mark 4 turnoutsNew Atlas Mark 4 turnouts

As for the left side of the layout, the curve of the figure-8 is complete, leaving the outer main curve as the last large section of track that needs to be completed (other than the front section). This entire curve will be flex track. Also notice my new track bumpers that will be used at the ends of the staging area and soon-to-be turn table. I also built my own terminal connectors by soldering bare wire to the bottom of track connectors. I have installed a bunch on the layout already, and they hide great. I did this by drilling holes the width of the wire right beside the track, right through the roadbed then running the wire through to the underside of the table. They are almost impossible to see.


Track installation on left side of layoutHandmade terminal joiners

I will be working on the remaining track and start wiring during the next few weeks. Under-table switches, turn table, and the control box are also on the list for things to start working on.

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vrijdag 23 juli 2010

Laying Treckbed Complete

Last weekend I purchased my 5 turnouts, as well as a 60 degree crossing from PM in Calgary, along with a bit more track and a few other items. I now have almost all of my track other then the turn table and a few pieces that aren�t part of the main lines. Now that I have my exact measurement and can see exactly how the track is going to sit, I completed the rest of the roadbed for the front staging area as well as the lead to the future turn table.

Completed front staging trackbedCompleted foam trackbed
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maandag 19 juli 2010

Wooden Trestle

After a week, I finally completed my trestle. I built it using �� and 3/8� square doweling rod purchased from canadian tire. I first traced on a large sheet of paper the track curve, as well as the location of the tracks that would pass below. From this, I determined the measurements as well as the location of each pier. I built the deck of the trestle directly onto the drawing that I had made, using this as an exact guide for placing the pieces. This was, in my mind, the best way to keep everything accurate. The piers had to be on a sharp angle due to the two tracks passing below, so extra support had to be given to the trestle deck in some areas. I finished the piers with 1/16" cross supports, as well as a bed for the 18" radius track to sit on. Even thought this is not the most prototypical trestle, it still looks good on the layout and fits the track perfectly.

Unpainted wooden train trestleUnpainted wooden train trestle


New unpainted wooden train trestle

By this time I have placed all of my track bed with the exception of the front staging area. I just want to be sure of my turn out positions before I glue anything down permanently. You can finally get a good idea of how everything is going to look in the end.


Almost completed roadbed with new trestleCompleted railbed on left half of layout

Unpainted wooden train trestle
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zondag 18 juli 2010

Canada Day Long Weekend - Part IV

On my last day off, I added the trackbed for the upper mountain tunnel lines. The outer track is part of the main oval line, which will descend down to the front staging area, and the second climbs from the mid-section up to the raised area at the rear of the layout. This line and the main line descent run together in one tunnel portal. You can also notice that the track below these lines is now laid. I completed this so I wouldnt have to work arond the upper sections of track in the future.

Foam trackbed installation using thumb tacksFoam trackbed installation using thumb tacks

This wraps up my Canada Day long weekend. My plan for the following week will be to get a good start on the large wooden trestle.

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